Merge Engineering Co Services
Control Systems Engineering, Power System Engineering, Network System Engineering, Breakdown Service Technicians and Engineers, Procurement
Automation and Drive System Integration
Optimize performance in your facility with a partner who specializes in turnkey control and drive systems integration. We have extensive experience
integrating new control systems, integrating control system upgrades, and integrating multi platform systems. We work with your team to provide
solutions that meet your needs, your budget, and the timing of your projects. We are focused on making your business more competitive, lean and flexible to increase manufacturing effectiveness, while increasing profitability and lowering your total cost of ownership. Contact Merge Engineering Co to discuss Plant Automation, Process Control, Discrete Control, Information Enabled Systems, Power Distribution and Drive systems, and SCADA and MES solution needs. We can provide and integrate control panels, drive systems, MCCs, transformers, and network systems to meet your project needs.
Reliability Solutions
Whether your facility is struggling with unplanned downtime or you are looking to optimize your facilities process, Merge Engineering Co is here to help. We have a ‘Predict, Prevent, and Protect’ solution designed to turn reactive maintenance practices into a proactive managed program. Increase efficiencies, reduce costs, reduce inventory, and eliminate maintenance issues with a comprehensive plan by Merge Engineering Co. We provide post mortem studies, infared scanning and thermo imaging, installed base evaluations, inventory consolidation plans, parts management agreements, motor alignment and coupling reviews, vibration monitoring and bearing monitoring, oil sampling and heavy metal indicators, dielectric fluid services, AC motor and drive reviews, Motor Control Center, transformer and switchgear health audits, and network, HMIs and emergency power system management solutions. We also provide comprehensive maintenance planning, critical asset evaluations and preventative maintenance programs to meet your facilities production goals.
Safety Programs
Our safety mantra is ‘everyone goes home to their families safe each night.’ We are OSHA 30, MSHA, and NSC safety certified and provide best in
class workplace safety training by assessing your risks, identify the technology solutions, determining your workplace readiness, developing a business
case, then designing a custom roadmap and implementation program. We have extensive experience in safety controls and safety logic, safety protection hardware solutions, ARC Flash protection, warning systems, fire protection systems, mechanical guarding, hydraulic and pneumatic systems, dust collection systems, MSDS and plant process programs, hazardous materials, LOTO, confined spaces, slip and fall hazards, and PPE. Contact Merge Engineering Co for third party facility audits or comprehensive safety programs.
Critical Asset and Repair Readiness Evaluations
Unexpected equipment failures can lead to costly downtime, production losses, and safety concerns. Merge Engineering Co helps facilities stay prepared through comprehensive Critical Asset and Repair Readiness Evaluations designed to identify vulnerabilities before they impact operations. We assess the condition, performance, and risk level of your most important assets, ensuring your team has the information needed to make informed maintenance and replacement decisions.
Our evaluations include critical equipment identification, asset health assessments, spare parts and inventory reviews, repair readiness planning, maintenance strategy development, and risk mitigation recommendations. We work closely with your team to establish proactive plans that improve reliability, reduce downtime, and ensure your facility is prepared to respond quickly when repairs are needed. With a focus on operational continuity and long-term performance, Merge Engineering Co delivers practical solutions that protect your assets and support your production goals.
